Job introduction

  • 3

    Sales

  • 3

    Electrical Design

  • 3

    Robot simulation

  • 3

    Mechanical design

  • 3

    Mechanical Manufacture

  • 3

    Metal Fabrication and Machining

Sales

The sales to contact the automotive makers to sell the equipments not only in Japan but all over the world.
By meeting process Engineers of car makers, gather the information
such as the production timing of new line, required specifications, and other requests.
With the information, presentation quote, layout plan and others will be made and submitted.
Once the proposed plan and price were agreed, then a contract will be made.
After the contract is finalized, the sales will be the contact person for the customer throughout the project
to handle manufacturing, shipping, on-site adjustments, and delivery.

Work flow

STEP 01

\

Process & Layout study based on requests

STEP 02

\

Make documents for proposal

STEP 03

\

Quotation, Budget planning

STEP 04

\

Detailed discussion (equipment configuration, specifications, price, delivery date)

STEP 05

\

Progress report to customers

STEP 06

\

After support and others

Electrical Design

Design the electrical circuits and electrical controls
that are the “heart” and “brain” of a welding line.
It is just an essential for fixtures to have spots welded in the exact position.
The control designers add more value on the fixtures,
planing the line being able to finish the process within required cycle time
while considering the safety for operators.

Work flow

STEP 01

\

Software design

STEP 02

\

Hardware design

STEP 03

\

Wiring work

STEP 04

\

Equipment tryout & adjustment

STEP 05

\

At the site work

Robot simulation / teaching

[Robot Simulation]
The operation of welding robots and transport robots is simulated on a computer
to verify design issues (such as interference and durability).

[Robot Teaching]
The required movements of the completed line robots are programmed
and their actual movements are confirmed.

Work flow

STEP 01

\

Weld Spot feasibility study

STEP 02

\

Robot simulation study

STEP 03

\

Robot offline teaching

STEP 04

\

Actual robot teaching

STEP 05

\

Tryout &adjustment

STEP 06

\

At the site work

Mechanical design

Under the direction of the project leader, talk with the customers
(production engineers of automobile manufacturers, etc.)
to consider machines and equipment that meet their desired specifications.
Once the concept is decided, design will be done using 2D and 3D CAD.

Work flow

STEP 01

\

Layout design

STEP 02

\

Fixture design with 3D cad

STEP 03

\

Parts drawing design with 2D cad, circuit diagram design

Mechanical Manufacture

Based on the design drawn drawings, build the fixtures doing metal process, assembly, and inspection.
Once fixtures are completed, they are disassembled for transport,
and then re-assembled and final adjustments are made on-site.

Work flow

STEP 01

\

Steel plate cutting

STEP 02

\

Machining

STEP 03

\

Fixture assembly

STEP 04

\

Hosing

STEP 05

\

Accuracy check

STEP 06

\

Tryout & adjustment

STEP 07

\

At the site work

Metal Fabrication and Machining

Based on the drawing, cut out and weld steel materials,
cut them with general machines, process them with machining centers
to create the essential parts to build the fixtures.
After the process, inspect the dimensions and precision before moving on to the next step.
By being involved in everything from material selection to finishing,
it plays an important role in the manufacturing work.

Work flow

STEP 01

\

Steel plate cutting

STEP 02

\

Metal fabrication (Cut, bend, weld)

STEP 03

\

Machining (Using general & precice machining centers)

STEP 04

\

Finishing, Accuracy check

Message to applicants

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